To reduce operating times and improve pre-op planning, the maxillofacial, neurosurgery and orthopedic departments of King’s College Hospital turned to PolyJet 3D printing technology from Stratasys to produce accurate, customized surgical planning models. The departments use a 3D printer to convert patient CT scans into physical, patient-specific models to plan complex procedures and highlight any problematic areas before surgery. These physical models enable the surgeons to prepare in ways that computer models cannot.
“In cases of skull meningioma, where there is a tumor growing in the skull, the surgeon needs to remove the tumor and restore the skull during the same surgery,” Hatamleh said. “Producing a 3D printed model of the skull with the tumor enables our surgeons to clearly visualize the outcome of the surgery before it is performed, and make better decisions on the size of the implant required to restore the skull defect after removing the tumor.”
According to Hatamleh, King’s College Hospital now produces 3D printed planning models for 100% of its maxillofacial surgery and neurosurgery. “Since incorporating 3D printing into our planning, even the most complex cases do not surpass long operating hours, which means the hospital is able to potentially make some significant savings using this technology,” Hatamleh said. With 3D printing, the hospital saves about one-third of surgery time. A procedure that once took from 10 to 12 hours now takes six to seven hours.
