South-Korea (한국어)
South-Korea (한국어)
How Companies Use Rapid Protyping

Real-World Innovations with Rapid Prototyping

Amenda Peled
Amanda Peled 5월 27, 2024
5월 27, 2024

How Companies Use Rapid Prototyping in 3D Printing to Accelerate Innovation

We look at how real-world companies like yours, are using 3D printing for rapid prototyping to stay ahead in today's market.

Rapid prototyping in manufacturing, powered by 3D printing technology, has become a game-changer for the industry. 

In this article, we'll delve into examples of how companies are harnessing the speed, flexibility, and cost-effectiveness of 3D printed prototyping to innovate and stay ahead in today's competitive market landscape.

Learn More

How Rapid Prototyping Paves the Way for Growth and Innovation


Companies are always on the lookout for ways to innovate and maintain their unique value proposition.  But traditional manufacturing processes often pose hurdles to your growth - slowing down your progress and draining resources. That's where rapid prototyping steps in, offering a cost-efficient way to overcome these challenges and revolutionize your manufacturing game.

Imagine being able to swiftly bring your product ideas to life, seamlessly transitioning from concept to physical prototype in a fraction of the time it takes with conventional methods. Advanced prototyping is your secret weapon, enabling you to visualize, refine, and perfect your designs with unparalleled speed and precision as summarized in this guide.

But the benefits of rapid prototyping don't end there. It doesn't just save you time – it saves you money too. By eliminating the need for costly tooling and setup associated with traditional manufacturing, it empowers you to explore and iterate without fear of financial constraints holding you back.

We understand the frustrations and challenges you face. That's why our engineers are dedicated to providing cutting-edge 3D printing solutions that empower you to overcome obstacles and bring your boldest ideas to life. 

Power of Rapid Prototyping: Real-Life Success Stories

Rapid prototyping aids innovation and design by allowing quick iteration and testing of ideas in physical form. 

As these case studies demonstrate, by embracing advanced prototyping you will not only shorten product development cycles but also ignite that spark of innovation that will propel you ahead of the competition.  Companies use rapid prototyping to validate designs, test functionality, and gather feedback from stakeholders before full-scale production.

Below are some real-world rapid prototyping successes from our customers, using the very latest technologies additive manufacturing has to offer: 

Blog How companies use rapid prototyping in 3d printing to accelerate innovation

Tough, Flexible Functional Prototypes for Athlete-Level Prosthetics 

Professional athlete Mike Schultz refused to let the loss of a limb hinder his competitive career, thanks to a groundbreaking prosthetic cover crafted with Stratasys’ FDM TPU 92A material. This innovative material proved to be a crucial advantage of rapid prototyping, offering the necessary toughness and flexibility for extreme sports while maintaining a lightweight design. 

Our F370 3D printer's expansive build size and TPU 92A's soluble support capability enabled rapid prototyping in manufacturing intricate geometries without extensive post-processing.  

If you can test and prove your design with a functional prototype, all while saving time and money, that’s a win in my book. And that’s what we get with Stratasys 3D printing.”

Read the Case Study

Injection-Molding Precision – at Half the Cost

H&T Presspart, specializing in high-precision components for the pharmaceutical sector, needed a 3D printing solution for accurate prototypes, tooling, and adapters for respiratory simulation devices. 

Our P3 DLP technology delivered, offering rapid fabrication of intricate geometries at reduced costs. This technology cut tooling expenses by over 50% and adapter costs by 80%, delivering prototypes and parts within 24 hours.

It enabled the creation of mechanical fasteners and components in materials like polypropylene and Henkel elastomers, enhancing functionality and enabling iterative design. 

The Origin One printer streamlined mass production with minimal support, simplified post-processing, and achieved precision comparable to CNC machining and injection molding.

Read Case Study

Advanced CMF Prototyping for Microsoft

Controllers that bring the “wow” factor with new colors, graphics and button treatments are hot commodities in a crowded market. 

PolyJet technology transformed Xbox’s ABXY button prototyping process. Using the J850 Prime’s full color, multi-material 3D printing capabilities has allowed Xbox designers to iterate design details effortlessly. The speed, accuracy and vast range of colors on the Stratasys J850 Prime has opened up new worlds of creative possibility. 

Read Case Study

Precision Wind-Tunnel Modeling for Formula One Performance

McLaren Racing relies on our Neo800 stereolithography 3D printers to create precise wind tunnel models for aerodynamic testing in Formula One. These models, made with high-performance polymer materials like Somos PerFORM Reflect, ensure accurate data collection to optimize their F1 cars' aerodynamics and improve lap times. 

The Neo800's large bed size and high-definition components enable quick production with minimal post-processing, reducing finishing times by over 30%. This agility allows for rapid iteration and development, essential in the fast-paced world of Formula One innovation.

Read Case Study

Transforming Product Development with Rapid Prototyping

How Companies Use Rapid Prototyping

Unlike traditional methods of prototyping, which involve lengthy feedback cycles, 3D printing allows businesses to produce visual and functional prototypes quickly, facilitating faster design iterations and more efficient concept validation.

Beyond just speeding up development, advanced prototyping also mitigates the risks inherent in traditional approaches: by creating physical prototypes early in the process, companies can proactively identify design flaws or functional issues before committing resources to mass production. 

We understand that it’s vital to streamline your product development. With cutting-edge 3D printing solutions you can speed up innovation through rapid prototyping, enhancing product development workflows, reducing time-to-market, and maintaining a competitive edge.

What are the Business Benefits of Rapid Prototyping?

3D printing for prototyping, particularly when harnessed alongside 3D printing, has ushered in a new era of innovation and product development for businesses. The primary advantage of rapid prototyping is cost-efficiency.  But, as well as cost and time savings, streamlined design iteration, and enhanced collaboration have led teams to embrace 3D printing for visual and functional prototypes.

One of the main benefits of rapid prototyping is its ability to deliver significant cost and time savings. Unlike traditional manufacturing methods, which often involve lengthy and expensive processes, 3D printing enables companies to swiftly produce prototypes at a fraction of the cost and time. This efficiency translates to reduced production expenses and accelerated time to market, giving businesses a competitive edge in dynamic industries.

It also facilitates effective design iteration and product testing. By creating physical prototypes with 3D printing, you can thoroughly evaluate a product's functionality, aesthetics, and performance before full-scale production. This iterative approach means you quickly identify and resolve design flaws, and produce higher-quality and more innovative final parts and products.


In conclusion, integrating rapid prototyping, particularly 3D printing, into business operations offers a multitude of benefits. A company should employ rapid prototyping when they need to iterate quickly, test concepts, or validate designs to reduce time-to-market and minimize risks. 

The advantages of 3D printing for rapid prototyping are unmistakable, with vast potential for revolutionizing the manufacturing industry. With strategic investment in additive manufacturing resources and skills, you can harness it for the future, tapping into new avenues for growth and establishing a lasting competitive edge.